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stainless steel bolts for Industrial in Algeria

:: East Africa Foundry Works Group :: Companies

Alloy Steel Castings Limited (ASC) is located at Ruaraka along Baba Dogo Road which is about 8km from the city centre and on a 7 acre plot with a built up area of about 4,000 sq. meters. Alloy Steel Alloy Iron Foundry was set-up in 1990 for the production of

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Kens Metal Industries Ltd - Nairobi, Kenya

Kens Metal Industries Limited was started as a foundry in 1982 which produced, stocked and supplied Cast Iron, Brass, Bronze and Aluminium. We were initially a sand casting foundry and a machine workshop. In 1984 we started pressure die casting of brass and Aluminium, as well as that a small Brass extrusion press was installed.

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Energy Efficiency and Cost Saving

Energy costs typically account for 5-7% of the overall operating costs in a metal casting foundry. Energy waste is found in all plants, and improving energy efficiency goes right to the bottom line. Following the procedures outlined in this guide will reduce your energy costs (and dollars spent) per ton

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Alloy Steel Castings Ltd. (ASC) - Kenya, foundry for ...

Alloy Steel Castings Ltd. (ASC) is a member of the East African Foundry Works Group (EAFW). Established in 1990, the Company is a leading manufacturer in East African region for carbon and alloyed steel cast and machined components for the transport, mining, agriculture and process industries.

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ITP Metal Casting: Implementation of Metal

casting facilities.9 • Save Energy Now: an initiative that helps industrial plants find effective ways to reduce energy use in steam and process heating systems so they can operate more efficiently and profitably, and to identify energy-saving opportunities for

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ENERGY CONSUMPTION STUDIES IN CAST IRON

in which energy saving can be accomplished. To arrive at the energy consumption pattern is the main part of the energy audit process. Energy pattern can be used to understand the way energy is used in a foundry and helps to control energy cost by identifying areas where waste can occur and where scope for improvement may be possible.

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Castings - ZOLLERN

Castings are made for sculptures, for example, that meet very specific quality requirements. Controlled solidification during the casting process creates almost pore-free surfaces under the casting skin. The model-free production using moulding material milling increases the economic efficiency of

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Steel Foundry Practices and Performance

SFSA solicited energy used plant-wide to produce a ton of shipped steel castings. As can be seen in Table 7, induction melting shops use more electricity and gas to produce a ton of castings. One would expect this, since the batch size is smaller and the energy efficiency is related to

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The Current State of Casting Yield: Results from the

The results of a casting yield survey of steel foundries taken in the first quarter of 1997 are presented. Data collected in the survey includes the average, best case, and worst case castings yields for steel castings, and statistical data on the factors which influence casting yield.

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Metal Casting--Industry of the Future

amount of metal that must be melted, in turn saving energy. Melting efficiency—Melting represents 55% of process energy costs. Improving melting efficiency saves energy and reduces production costs. Environmental benefits—Improving energy efficiency in casting reduces emissions and helps protect the environment. Benefits to local ...

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ENERGY CONSUMPTION STUDIES IN CAST IRON FOUNDRIES

in which energy saving can be accomplished. To arrive at the energy consumption pattern is the main part of the energy audit process. Energy pattern can be used to understand the way energy is used in a foundry and helps to control energy cost by identifying areas where waste can occur and where scope for improvement may be possible.

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The StrikoMelter Plus+ Energy Saving Furnace - StrikoWestofen

The industry standard for aluminium melting. It’s 20-year lifespan and global reputation for achieving a near 100% metal yield – all while consuming just 600 kWh/t – has made StrikoMelter Plus+ the industry standard for melting aluminium. Over 95% of the total cost of furnace ownership is generated by energy consumption and loss of metal.

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Feeding Risering Guidelines for Steel Castings

In 1973, the Steel Founders’ Society of America (SFSA) published Risering Steel Castings [1], a foundry handbook intended to provide risering guidelines for use in steel foundries. The guidelines contained in Risering Steel Castings were developed based on experimental casting work and supported by computer simulations.

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Iron and Steel Foundry Castings and Forged Parts

Foundry Castings. Wheelabrator produces an extensive range of blast machines for the Foundry industry. Machines can be "in-line" to treat the castings as they pass through your production processes in a continuous fashion, or "batch" to treat castings in batch quantities. The Wheelabrator range of shot blast machines for foundries includes four ...

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The Current State of Casting Yield: Results from the 1997 ...

The results of a casting yield survey of steel foundries taken in the first quarter of 1997 are presented. Data collected in the survey includes the average, best case, and worst case castings yields for steel castings, and statistical data on the factors which influence casting yield.

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Die Casting Dalquist Gutowski - MIT

embodied energy content of 84 MJ, which represents 9 MJ per kilogram of recycled steel (collection, processing, etc.) and 31 MJ per kilogram of virgin steel (extraction, refining, etc.) (Chapman, 1983) or 0.043 kilojoules per casting. Lubricants are used both in

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History of Metal Casting - MetalTek

Nov 23, 2020  After that breakthrough, all castings made for US Military aircraft were required to pass such inspections to be accepted. The next major innovation to the casting world came half a century later when ESCO Corp. was the first steel foundry to make alloys through the process of Argon Oxygen Decarburization (AOD) in 1973.

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Processes foundry-planet - B2B Portal

From melting to X-rayed parts, Kurtz can supply the complete foundry. Highly efficient low pressure casting technology ensures maximum efficiency and great profits for its customers. Customers include OEM´s as well as TIER´s that are globally present and expect benchmark technology delivered around the

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Saving Electrical Energy in Coreless Induction Furnaces ...

Jan 21, 2010  Jan 21, 2010. The coreless induction furnace is essentially a refractory-lined vessel surrounded by an electrically energized, current-carrying, water-cooled copper coil. Electrical current in the coil forms an electromagnetic field, generating thermal energy that melts the charge. The magnetic currents in the molten metal cause an intense ...

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PUREFFICIENCY°: Energy Efficient Furnace - StrikoWestofen

We reduced consumption by up to 10% to a new low of just 489 kWh/t – making PUREFFICIENCY° the most energy efficient aluminium melting furnace out there. The modifications made, together with StrikoMelter’s proven shaft geometry, also make a metal yield of almost 100% possible. With energy consumption and metal loss two of the biggest cost ...

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Ronald Kimeu - Mechanical Engineer - Jaisham Ltd LinkedIn

View Ronald Kimeu’s profile on LinkedIn, the world’s largest professional community. Ronald has 6 jobs listed on their profile. See the complete profile on LinkedIn and discover Ronald’s connections and jobs at similar companies.

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DISAMATIC 240-280 Casting Machinery - DISA Group

Flexible and efficient large casting production with high speed, high volume and high quality. For foundries that are still producing larger castings, such as engine blocks, pipe fittings, fire hydrants, large pumps and manhole covers, on big flask lines, the DISAMATIC 240-280 range offers the opportunity to step up productivity and casting quality and make large moulds faster than ever before.

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BEST PRACTICE GUIDE FOR FOUNDRY SECTOR OF INDIA

Bureau of Energy Efficiency (BEE) Institute for Industrial Productivity (IIP) ... 2.1 Melting Technology 16 2.2 Metal Treatment and Pouring 17 a) Iron Castings 17 b) Steel Castings 19 2.3 Moulding Technology 29 2.4 Core making 30 2.5 Casting Cooling and Separation 33 ... Best Practice Guide for the Foundry Sector of India 2 CONTENTS (Cont ...

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Guide to Energy Efficiency Opportunities in Canadian

For the average foundry worker,the area of energy consumption is a confusing and little studied area.The aim of this book is to give the foundry professional a practical,concise and systematic guide to improving energy efficiency in a foundry.This guide covers the following key elements: • Performing energy audits and determining the gaps;

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The StrikoMelter Plus+ Energy Saving Furnace - StrikoWestofen

The industry standard for aluminium melting. It’s 20-year lifespan and global reputation for achieving a near 100% metal yield – all while consuming just 600 kWh/t – has made StrikoMelter Plus+ the industry standard for melting aluminium. Over 95% of the total cost of furnace ownership is generated by energy consumption and loss of metal.

get price

Iron and Steel Foundry Castings and Forged Parts

Foundry Castings. Wheelabrator produces an extensive range of blast machines for the Foundry industry. Machines can be "in-line" to treat the castings as they pass through your production processes in a continuous fashion, or "batch" to treat castings in batch quantities. The Wheelabrator range of shot blast machines for foundries includes four ...

get price

Energy audit experiences in foundries SpringerLink

Nov 18, 2014  Steel industry presents one of the highest energy demand of all the industrial sector. Foundries have a really relevant role both in economical terms and as regards the energy demand. The cost of energy represents several percentage points of the overall costs of a foundry. The electricity demand is very high, particularly for the induction melting furnaces. A large amount of thermal energy

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Energy Use in US Steel Manufacturing

From the data in Table 1 and Fig. 3 it is apparent that the production of hot metal or pig iron is the most energy intensive process for steel production at roughly 13.5 × 10 9 joules per ton (1000 Kg) of pig iron produced. The basic oxygen furnace is the second most energy intensive process at 11 × 10 9 joules per ton or steel produced. The Electric arc furnace has significantly less energy ...

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Fact sheet Energy use in the steel industry

• Energy constitutes a significant portion of the cost of steel production, from 20% to 40%.2, 3 Thus, improvements in energy efficiency result in reduced production costs and thereby improved competitiveness. • The energy efficiency of steelmaking facilities varies depending on production route, type and quality of iron

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Near Net Shape Manufacturing Casting Services

How does near net shape manufacturing save time and money? Manufactured metal objects are created through casting, forging, or machining, sometimes creating waste.Near net shape manufacturing aims to produce an item or part as close to its final shape as possible, reducing waste, saving time and money, and creating less environmental impact through decreased energy and resource demands.

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Articles About Induction Technologies - Inductotherm Corp.

Energy Efficiency System Enhancements in the Induction Melt Shop Author(s): Joseph T. Belsh Publication: Foundry Management Technology Magazine Date: April 2011: An article focusing on how energy heat recovery is used to improve overall efficiency by using the water heat of the water system to provide heat in the foundry during the winter months.

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Sand casting Products Supplies, Cooling Drums - DISA Group

The all-in-one separation and cooling machine for sand and castings. The DISACOOL ensures a gentle and effective separation as well as cooling of sand and castings using a unique water evaporation system. The result of more than 30 years’ development, the all-in-one system eliminates the need for a separate shake-out, sand cooler and casting ...

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Tom Gituma Mukindia - Regional Sales Manager - East Africa ...

Tom Gituma Mukindia Kenya Regional Sales Manager - East Africa Community -Technical Sales at SDMO at SDMO Generating Sets, Inc. / Kohler Co. Regional Account Manager - Technical Sales at WARTSILA Eastern Africa Responsible for sales in (Kenya, Ethiopia, Eritrea, Sudan, Rwanda, and Seychelles) Experience - 7 years of technical sales in the Energy sector- Possesses

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Kenneth Ogolla - Technical Consultant - NSK Oil Gas Ltd ...

Export Sales Administrator. General Motors (East Africa) 1994 - 19995 years. Kampala, Uganda. Was in charge of the Uganda market for GM's products which included Isuzu N-series, F-series C-series M-series for both trucks and buses, Single and double cabin Isuzu pick ups, Isuzu SUV's Opel sedans, sales of units and service.

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NORTECH, New Delhi, India eWorldTrade

NORTECH. Established in 1990, NORTECH FERRO ALLOYS PVT. LTD. is part of the diversified S.P. Group of companies, Headquartered in Kanpur (U.P.). The group is active in the fields of Iron Steel, Casting Solutions, Plastics, Renewable Energy, Management Consultancy among others. The group owns and operates a number of well known brands with our ...

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Sustainability, Foundry Equipment Manufacturers - DISA Group

For us, a sustainable casting process cuts out different types of waste by being energy-efficient, minimising scrap and finishing work, and enabling greater casting precision. But it also creates a modern, clean, ergonomic and rewarding working environment. These various aspects reflect sustainability’s broad environmental, commercial and social dimensions – and all of them are about a ...

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Italpresse Gauss - die casting solutions

Italpresse Gauss is a global die casting technology leader offering the highest quality die casting machines, automated work cells and expert support services Italpresse Gauss News Find out the latest news and trends in aluminium casting and foundry technology, as well as

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